Rebinding
a Book in Leather
Ask
any two bookbinders how they rebind a book and you'll
get two variations on a theme. As in all crafts, there
are often half a dozen ways of successfully achieving
the same end and individuals use the method with which
they're most comfortable. I make no claim to being a master
craftsman, (although I do like to think I'm competent!).
This is not therefore intended to be a definitive description.
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This
was the state of the book when I received it. It was published
in the 1790s, so it's over 200 years old and rather the
worse for wear. The spine was non existent and some of the
leather had worn away from the boards. What isn't visible
in this picture are the worm holes in the leather. Luckily
they were confined to the book's boards and the pages escaped
unscathed.
The
first step is to strip it down. In this instance, the glue
had completely crumbled away, so the book practically fell
apart by itself. When a previous bookbinder has been over-generous
with the glue brush, it can be a long job trying to remove
it all without damaging the sections of the book. (I can
also confirm here, from bitter experience, that old animal
or fish glue retains its smell indefinitely!)
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This
is the book in pieces. Each section has been separated,
Now is the time to clean old dust out and repair any damage
to the individual pages. If the area around the spine is
creased from previous tight stitching, this can be pressed
out. Often the outer pages of a section are torn along the
crease. These, along with tears in pages can be repaired
using Japanese tissue, or archival repair tape.
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In
this instance I was able to soak off the paste-downs (the
paper glued to the boards of the book). It's a slow and
laborious process, but it allowed me to use them as part
of the new endpapers. (This is especially important if
they contain old adverts as many books did years ago.)
Paper grain is important and the grain of the new paper
runs down the page.
I
love the inscriptions by the original owners in books
as old as these. This book was first owned, in 1799, by
Maria Farley. She subsequently gave it to her son who
has signed it in a beautiful copperplate script with the
date 1815.
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When
pages have been damaged, it's possible to repair them. Like
most craft binders, I hoard all the old paper that I can't
re-use on the book it came from. When I'm repairing holes
in paper, I try to find the best match from what I have
available. I'm not adept enough to make the repair completely
invisible, but it looks a lot less obtrusive than the gap
that was there before!
Click
on either of the images to see the full page as it now looks.
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When
this book was bound originally, the cords onto which it
was sewn would have sat on top of the spine and the leather
would then have been applied directly over both cords
and spine. This is called a "fast back". The
big disadvantage to it is the strain placed on the leather
spine every time the book is opened. (Just take a look
at any well thumbed paperback to see what I mean.) As
a result, rebinds tend not to follow the old tradition.
The book, with a grey board either side of it, has been
put into a finishing press and saw cuts made into the
spine. The cords will thus lie in the cuts.
In
the close up, the old stitching line can clearly been
seen to the right of the new saw cut.
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Sewing
is done using a special frame. Mine is a very basic one,
but still does the job although I cannot fix the cords as
tautly as would be possible with a professionally made sewing
frame. (It's on my wish list!) The cords are attached to
the frame and the sections are sewn onto them.
The
close up shows how the cords rest in the saw cuts.
Over
the last 100 years, it has become the custom to sew the
sections onto tapes rather than cords. You can see some
tapes at the top right hand corner of the sewing frame.
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The
first and last sections take the most strain when a book
is opened and are vulnerable if the book is used a lot.
To strengthen them, they are tipped with paste to the next
section. (The folded paper acts as a guide to ensure there
is a nice sharp line of paste.)
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Rounding
and jointing a book creates support for the boards and makes
the finished book stronger. Traditionally, jointing is done
using a large cast iron jointing press. For those of us
who don't have dedicated workshops with reinforced concrete
floors, backing boards inserted into a laying press are
a perfectly acceptable alternative. When the book is in
place, the joint is made by carefully hammering the spine
with a bookbinding hammer. This is a hammer with an especially
large surface area on the head.
Once
the book has been jointed, the boards can be cut to size.
It's important that the grain runs down the board. The thickness
of the board used depends on the size of the book and the
depth of the joint. The edges of the boards are sanded to
remove the sharpness and stop them from cutting into the
leather or cloth which will cover them and the inside corners
are mitred for the same reason.
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As
this book is over 200 years old, it would originally have
had hand sewn headbands, although there was no trace of
them left. The picture on the right shows a partially
completed headband. The picture below shows the same headband
finished and trimmed.

The
headbands add strength to the ends of the spine, the top
of which is particularly vulnerable, as it is where most
people will take hold of a book when they remove it from
a bookshelf.
Machine
made headbands have been around for over 150 years and
look attractive on more modern books.
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When
the headbands have been completed, the spine is lined with
a layer of scrim. (This is also called mull.)
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Layers
of kraft paper are glued onto the scrim to create a tube
called an Oxford hollow. Although this is not how it would
have been bound originally, it is far kinder to the book.
When the leather is added, the "turn ins" will
lie inside the tube making the spine much more flexible
and less prone to wrinkling or splitting.
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The
boards are positioned and hollows are made into which the
cords sink when the boards are laced in. Once the lacing
in has been done, the book has been pressed and the paste
which has been rubbed into the cords has dried, the book
is finally ready to be covered.
The
lace holes in the original board are clearly visible in
the final picture. Judging by the lump where the cord was,
the binder preferred to use the brute force of a nipping
press to sink the cords, rather than carving out a groove!
Bindings
were not uniform 200 years ago. The purchaser could buy
a book ready sewn, but unbound and then have it finished
in the way that most suited his pocket. The cheapest bindings
were plain paper covered boards - the Georgian equivalent
of a paperback? At the other end of the scale, full leather
with elaborately tooled gold spines were available for the
more affluent booklover. Bookcloth was not invented until
1824, so a cloth cover would not have been an option in
the 1790s.
The
book in all of these photos is "The Universal Letter-Writer"
by Thomas Cooke. At the bottom of the title page is a line
saying "Price Two Shillings Bound", although there
is no description of the type of binding the customer would
receive for his money.
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Little
is wasted when it comes to leather. Pieces which are unusable
on books, either because they are too small, or are marked,
can be used for other things. Glued to a piece of manilla,
a narrow strip makes a good centre for a headband. In this
picture, 2 pieces of leather have been glued together. The
strips that have been cut from it will form the raised bands
on the spine. |
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The
convention is for spines to have 6 sections and 5 raised bands.
The bottom section is slightly longer than the other 5. The
reason for this is quite a curious one. If the sections were
all exactly the same size, when the book was finished, the
final section would appear to be smaller than the others.
By making it slightly larger it creates the optical illusion
that they are all equal. This is demonstrated by the picture
of the spine with the bands trimmed. The bottom most section
is a good half centimetre longer than the others, but appears
at first glance, to be much the same size! |
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I
was originally going to do a full leather binding, but as
I've decided to record all the stages, I've opted for half
leather, a very common binding when the book was printed
and more interesting to describe. Traditionally, the leather
used on books is goat skin or calf and the leather I've
chosen is a beautiful deep red antique calf which came from
Hewits,
a bookbinding supplier near Edinburgh. I live close enough
to be able to go there in person once in a while, which
is a huge bonus, although not so wonderful for my purse
as it's impossible to come away without an armful of skins!
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Paring
the turn ins (the bits of the leather that will be folded
over the boards), reduces the bulk and gives a neater finish.
This piece of leather was less than 1mm thick already, but
I still managed to take quite a few extra layers off. There
are a number of gadgets that can be used to pare leather,
but I stick with a very sharp craft knife (front) and occasionally
a French paring knife (rear). I don't have a traditional
paring stone, quite apart from anything else, I don't have
the muscles required to move one! I use the underside of
a marble pastry board instead.
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The
leather is dampened well and glued to the book with a paste/PVA
mixture. The cord you can see is pulling in the leather
at the top and bottom of the spine, so that a neat cap can
be formed over the headband. Calf moulds beautifully round
the spine so, with a little help from a bone folder, the
raised bands are already clearly visible.
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I
don't have any band nippers (they're on my wish list too),
so I use an old fashioned, but very effective method for working
the leather round the raised bands. The string is wrapped
tightly round either side of each band. The sections in between
the bands can then be smoothed and moulded onto the Oxford
hollow. When the string has been removed, the edges of the
bands are sharpened with a bone folder. |
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Finally,
the book is put in a cast iron nipping press and light pressure
exerted whilst the leather dries out. This can take a good
few hours and signals the end of work on the book for that
particular day.
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When
the leather is completely dry, it can be trimmed. On a book
this size, 17cm x 11cm (6.75" x 4.25") the spine
normally covers about a quarter of the board. The diameter
of the corner is also a quarter of the width of the board.
The
leather is scored using a ruler and the tip of a bone folder
and a cutting line created. The leather is then cut at an
angle of roughly 60 degrees using a very sharp blade. (This
is actually not as tricky as it sounds!) The reason for
the angled cut is so that an even finish will be obtained
when the marbled paper is added.
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Ideally,
the surface area of the book should be smooth as any ridges
where the different coverings meet each other would be vulnerable
to tearing as the book was slid on and off the bookshelf.
As leather is much thicker than marbled paper this is achieved
by lining the part of the board to be covered in paper with
very thin card or paper to build it up. (The thickness of
the lining card and the marbled paper which will go over it
should equal the thickness of the leather.) The lining is
cut so that when it is glued onto the board, it rests half
way up the angled cuts on the leather. The marbled paper is
cut very slightly larger and when added, it covers the rest
of the angled cut. (If you don't like working precisely, don't
take up bookbinding!) |
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When
both front and back boards have been lined, the book is
then left until the glue has dried thoroughly. Without the
weight on top, the dampness of the glue would make the covers
warp.
The
front and back boards of a book are always protected with
layers of greyboard when it is put into a nipping press
or being weighted.
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I'm
finishing the binding with a piece of handmarbled paper.
Styles of marbling change over the centuries and I've tried
to pick one that would not look out of place in the 1790s.
(At nearly £8 a sheet, it's expensive stuff and my
supply is limited.) Once again, paper grain is important
and runs lengthwise down the book. The first picture shows
the paper cut to size, the second glued onto the book. This
is not an operation where you want the phone or doorbell
to ring as you're in the middle of it!
Once
again, the book is placed between boards and weighted until
the glue is thoroughly dry, but it's finally beginning to
look like a book again!
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While
the glue is drying, I can work on the labels which will
go on the spine. I have a small hot foil printer which I
use for this and numerous sets of type. Asbestos fingertips
would also be a definite advantage for this procedure!
Below
are the labels, hot from the press. They now need to be
trimmed to size and the edges pared. Not only will the pared
edges make for a neater finish, but also a stronger bond
with the leather beneath. Click on them to see them trimmed
and pared.

The
labels are printed on skiver, which is made from a layer
of the underside of a leather skin which is taken off at
the tannery during the thinning process. It is much finer
than the leather used for the actual binding and ideal for
labels.
(Click
on the picture on the left to see a shot of the complete
printer.)
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If
you're still with me, well done! The book's nearly finished.
Adding
layers to the front of the boards pulls them outwards, and
could result in them warping with time. To counteract this,
an extra layer is added to the inside of the board to equal
out the strain.
First
of all the edges of the turn ins are trimmed and then paper,
the same thickness as the marbled paper, is cut to size
and pasted onto the board. The dampness of the paste acts
on the boards and pulls them inwards. Once again the book
is protected with greyboard and weighted whilst the paste
dries.
A further
advantage to lining the book is that when the endpaper is
glued onto the board, the finished effect will be an even
one and the leather and marbled paper turn ins will be much
less conspicuous through the paste down.
All
that's left to do now is to glue down the endpapers. The
book will then sit in the nipping press for at least 24
hours and that's it!
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It's
finally finished. One of the tests of a successful
binding is to see if the book opens easily and
without straining the joints. I'm happy to say
that this one has passed. "The Universal
Letter-Writer" will now be spending a long
and happy retirement on one of my bookshelves.
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All
that remains is to make a slip case. Making boxes
is another craft altogether and not one about which
I can get enthusiastic, but it does seem a pity
to me, to spend all that time rebinding a book and
then not protect it for the future. There are several
ways of making boxes, this is probably the most
basic, but it's very effective.
First
of all a piece of thin board is cut to size. (You
can just about see the pencil marks outlining where
the spine will be.)
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When
the lines are gently scored with a knife, it folds
into this. Clever stuff!
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A
strip of book cloth covers the narrow edges. In the
same way that the inside cover of the book was lined
to produce an even finish when the endpaper was pasted
onto it, the same thing can be done with a box. |
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All
that's left is to cover the sides with matching
bookcloth and it's done.
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The
Universal Letter-Writer by Thomas Cooke, the book shown in all
the pictures, was rebound between 9th and 21st August 2006
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